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2025 First Alert LTI#13 Helper suffered Hand injury
During the offloading of Glass Reinforced Epoxy (GRE) inspected joints activity, a forklift operator was positioning the joints into the storage rack when the pipes began to roll. The Helper attempted to manually stop the rolling pipe by his hand, during which his hand slipped, and his forearm got struck between the two pipes, resulting in a closed fracture of the bone. He was immediately provided with first aid onsite, followed by medical treatment at Badr Al Sama hospital.
How do you clearly mark and communicate the boundaries of a ‘Red Zone’ before starting any pipe handling activity? What steps do you take during toolbox talks to reinforce situational awareness among your team? How do you ensure every team member understands what the ‘Line of Fire’ means and how to avoid it during operations? What controls can you implement to prevent manual intervention when equipment or materials move unexpectedly? Never place yourself in the ‘Line of Fire’ Be vigilant and be situationally aware!
The pipe rack had stoppers only at the ends, not in between, allowing pipes to roll freely. The designated ‘Red Zone’ was understood by the workers but not physically marked or barricaded. The Helper attempted to stop the rolling pipe manually, unknowingly placing himself in the ‘Line of Fire The Helper has one year experience in pipe handling.
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Incident First Alert
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